Genuine Volkswagen GTI Coolant Reservoir

Volkswagen GTI Coolant Reservoir Parts and Q&A

• Reservoir
  5Q0-121-407-M
  Q: What precautions should be taken when disconnecting the battery and replacing the radiator and coolant reservoir on Volkswagen GTI?

  A:

  If the battery is disconnected, several systems must be re-learned before they will work properly. For the replacement of the radiator shutter assembly (if equipped), follow the appropriate procedures. Begin by raising the front of the vehicle and securely supporting it on jackstands, then disconnect the cable from the negative terminal of the battery. Remove the under-vehicle splash shield and drain the cooling system, followed by removing the engine cover and cooling fan shroud. Disconnect the hoses from the radiator, being prepared for some coolant to spill, and then remove the front bumper cover. Next, remove the air guide fasteners and the air guides from each side of the condenser, followed by the condenser to radiator bolts. Remove the radiator mount bolts and push the radiator towards the rear until the upper mounts can be removed from the sides, then lift the radiator up and out of the lower mounts. Installation is the reverse of removal, and after refilling and bleeding the system, run the engine and check carefully for leaks. For specific engine types, remove the clips securing the hose connectors, disconnect the coolant temperature sensor electrical connector, and lift the clips securing the hose connectors to the charge air system circuit cooler. Remove the radiator mounting bolts, slide the radiator towards the engine until the upper mounts are free, and lift it out. Prior to installation, replace any damaged components. For the expansion tank, drain the cooling system until empty, detach the upper coolant hoses, disconnect the coolant level sensor connector, and remove the mounting screws to lift the expansion tank and disconnect the lower hose. Ensure the reservoir is clean before installation, which is the reverse of removal.