To disassemble the driveaxle, begin by removing the wheel trim or hub cap (where present) then a quarter turn of the driveaxle or hub bolt with the vehicle on its wheels and the loosening of the wheel bolts. Lift the front part of the vehicle and place it safely on jackstands, making sure that it does not roll over by blocking the rear wheels and then taking off the wheel. In the driveaxle models VL90, VL100, VL107, and AAR3300i, the bolts holding the inner
CV Joint onto the transaxle drive flange (half shaft) are unscrewed, and the retaining plates are removed, taking care not to drop the driveaxle to avoid damaging it (clamped with a strap). In the case of the AAR2600i, lay a drain pan beneath the CV joint, force the inner CV joint ajar and do not destroy the seal of the differential, the transmission fluid will be emptied. Partially push the ABS wheel speed sensor out of its mounting hole in avoiding damage during withdrawal of the driveaxle and remove the driveaxle/hub bolt. This is followed by the removal of the balljoint mounting nuts, then the steering knuckle and the balljoint of the control arm are separated, which has a front level control sensor arm attached. When the outer joint is stuck in the hub, tap it with a brass drift or a puller when needed, and then swing the steering knuckle out to remove the driveaxle outer constant velocity joint out of the hub. Position the driveaxle so as to be out of the bottom of the vehicle, and dispose of the gasket of the inside constant velocity joint where present and also do not leave the vehicle on the wheels with the driveaxle out to avoid damage to the wheel bearings. To install, the transaxle drive flange and inside joint mating surfaces should be clean and dry, lubricate the outer joint and hub splines and then position the driveaxle, engaging the outer joint with the hub and fitting a new bolt without tightening all the way. Install the steering knuckle and balljoint to the control arm by screwing the balljoint nuts to the correct torque and then align the inner joint with the transaxle flange by fitting the retaining bolts and plates. In the case of the AAR2600i, a new spring clip to the inner end of the driveaxle is necessary, along with lubricating the seal and pulling the driveaxle into place and supporting the CV joints, making sure that the spring clip is inserted in its groove. Take grease on the spline of the outer CV joint, fit the stub axle into the hub, and screw the balljoint nuts in. Lastly, position the outer joint into place, place the wheel in place, lower the vehicle and finish installation by tightening the driveaxle/hub bolt and wheel bolts to desired torque and reconnecting the wheel trim or wheel hub cap, and refill the transmission fluid (where it might have been removed).